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SABIC teams up with iyris and Napco to create high-tech durable greenhouse roofing solution using TRUCIRCLE™ polyethylene for Saudi food production initiative

31 Oct 2024

SABIC teams up with iyris and Napco to create high-tech durable greenhouse roofing solution using TRUCIRCLE™ polyethylene for Saudi food production initiative

– Greenhouse roofing solution uses SABIC® linear low-density polyethylene (LLDPE) from advanced recycling of post-consumer plastics from the company’s TRUCIRCLE™ portfolio.
– The greenhouses have been used in the successful National Food Production Initiative (NFPI) for sustainable farming in the Kingdom of Saudi Arabia.
– One-hectare operational model farm with wide-spanned PE film roofing validates the scalability of the project and underscores its significant contribution potential to plastic circularity.

Riyadh, Saudi Arabia, October 31, 2024 - SABIC, a global leader in the chemical industry, has joined forces with iyris (formerly RedSea), a sustainable AgriClimate Tech business and Napco National, a vertically integrated Saudi manufacturer of flexible film and packaging products, to create a high-tech durable greenhouse roofing solution using certified circular polyethylene from SABIC’s TRUCIRCLE™ portfolio. The greenhouse roof has been used in the National Food Production Initiative (NFPI), together with other leading champions from the public and private sector in the Kingdom of Saudi Arabia, designed to improve the sustainability of Saudi Arabia’s agriculture and food security in the region.

In this collaboration, SABIC® linear low-density polyethylene (LLDPE) resin is used in the roofing of large agricultural greenhouses. The polymer material is manufactured with certified circular feedstock from mixed post-consumer used plastics and forms part of the company’s TRUCIRCLE portfolio and services for circular solutions.

The mixed-used plastic is converted into pyrolysis oil in an advanced recycling process, which is then used in the production of new polymer resins, such as LLDPE formulations, with the same purity and quality as traditional virgin plastics at SABIC’s plant in Jubail, KSA. Napco National uses the certified circular LLDPE to manufacture a durable greenhouse roofing film.

Khaled Al-Jalawi, Global Circular Economy Director at SABIC, says: “We are proud to have collaborated on this innovative project using our TRUCIRCLE material solutions. The agricultural greenhouses, made with certified circular polyethylene from SABIC, utilize advanced recycled plastic, providing significant sustainability benefits. This initiative highlights how SABIC is collaborating with local entities to drive plastic circularity, demonstrating the power of collective efforts to benefit the agriculture industry in the Kingdom and potentially beyond.”

Outstanding property profile

The film made by Napco National using SABIC’s certified circular PE has a thickness of 200 µm. It features good tensile strength and elongation and has successfully passed relevant Elmendorf tear as well as dart impact testing. The SABIC polymer also delivers high clarity and UV stability. The incorporated, award-winning SecondSky™ technology of iyris adds excellent thermal behavior by blocking near-infrared heat without compromising the transmission of photosynthetically active radiation (PAR).

Chadi Radi, Senior Director for Business Development at Napco National, comments: “We are proud to have sponsored the production of the SecondSky greenhouse film for the Al-Bada prototype farm, utilizing SABIC TRUCIRCLE material which performs very well on our existing PE Film extrusion lines. This collaboration stands as a testament to Napco National’s commitment to sustainable development and innovation. Together, we are shaping a success story that paves the way for a greener future and a more sustainable agricultural industry in the Kingdom of Saudi Arabia.”

As part of this story, SABIC is also the first material supplier in the region to provide certified circular polymers from local production with ISCC PLUS certified feedstock from advanced recycling. As customers are increasingly becoming more conscientious of their environmental footprint, this TRUCIRCLE offering based on local capacities meets with a growing demand for more sustainable and responsible materials.

Extensive value chain collaboration

Further KSA-based collaborators in the extensive value chain of the NFPI include Red Sea Global, a developer of regenerative tourism destinations; Tamala, a local farmers’ cooperative; King Abdullah University of Science & Technology (KAUST) for analytical studies; Terraxy, a soil regeneration specialist; and the University of Tabuk for analytical reporting on the outcome of the project.

As a first result of the NFPI, a 0.75- hectare greenhouse model facility was built on previously fallow, regenerated land at Al-Bada, KSA. The large facility, including a majlis (meeting center), is fully operational, and the first crop harvests have already been delivered to Red Sea Global resorts.

Scalable model for KSA and beyond

Altogether, the Al-Bada facility is seen by the partners as a solution that could radically transform the lives of Saudi farmers, empowering them to regenerate land in areas where the impact of climate change has made cultivation increasingly challenging. It saves water, energy and fertigation costs while improving crop yield and quality.

John Keppler, Executive Chairperson of iyris, summarizes the successful NFP initiative: “Saudi Arabia still relies much on imported fresh produce. With this project, we have embarked on a mission to transform the Kingdom’s potential to sustainably improve its food security and secure the future of local food production. The integration of our SecondSky technologies with SABIC’s TRUCIRCLE materials shows how the continued efforts of Saudi companies can transform the agriculture industry and benefit farmers.

As an excellent case study for our farming community, Al-Bada is a fully scalable and replicable model for growing local produce in the Kingdom and potentially beyond.”

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Notes for editors

SABIC and brands marked with ™ are trademarks of SABIC or its subsidiaries or affiliates.
SecondSky™ is trademark of iyris company.
SABIC is always written in uppercase.

ABOUT SABIC

SABIC is a global diversified chemicals company, headquartered in Riyadh, Saudi Arabia. It manufactures on a global scale in the Americas, Europe, Middle East and Asia Pacific, making distinctly different kinds of products: chemicals, commodity and high performance plastics, and agri-nutrients.

SABIC supports its customers by identifying and developing opportunities in key end-use applications such as Mobility, Hygiene & Healthcare, Electrical & Electronics, Packaging, Agriculture, Consumer Products, and Building & Construction.

The company has close to 31, 000 employees worldwide, serving customers in more than 140 countries. Fostering innovation and a spirit of ingenuity, SABIC has nearly 11, 000 patents and pending applications, and has a global network of technology & innovation centers.

ABOUT IYRIS

iyris (formerly RedSea), is a world-leading, sustainable AgriClimate Tech company advancing commercial farming for low- to mid-tech farmers in hot climates globally. Its patented, proprietary technologies reduce water and energy consumption by up to 90%. iyris’ mission is to help feed the world sustainably.

Serving a global recurring market of >$6 billion, iyris’ technologies are deployed in eleven countries, across five continents – from Spain to Saudi Arabia – with high-profile partnerships such collaborations with the UAE’s leading Silal agriculture company and plastics converters such as Armando Alvarez, Criado & Lopez & Al Amir.

Through easy to adopt AgriClimate technology products, including the award-winning SecondSky™ greenhouse covers, iyris products tackle the real and increasingly urgent challenges of extreme heat and water scarcity in agriculture.

iyris’ innovative solutions provide growers with extended growing seasons, more sustainability, increased yields and profitability, and resource savings – while boosting local, regional, and global food supply chains.

More information can be found at www.iyris.com.

ABOUT NAPCO

Napco National, with headquarters at Dammam, Saudi Arabia, employs over 5, 000 people across Saudi Arabia and the rest of the Gulf Cooperation Council (GCC) member states, and has grown into becoming a leading manufacturer of Plastic and Paper Packaging Solutions, Recycled Resins, Corrugated Packaging Products, Consumer Products and Business to Business (B2B) solutions. In addition, the company is also valued as an expert provider of post-industrial and commercial plastic scrap collection and recycling services in the Kingdom. Napco operates over 15 industrial and 2 recycling facilities, in addition to a dedicated trading and distribution branch.

More information can be found at www.napconational.com.

Related images

Successful National Food Production Initiative project for sustainable farming in Saudi Arabia uses SABIC’s TRUCIRCLE™ offering of certified circular polyethylene resins for a durable greenhouse roofing film.

SABICPR730c

Editorial enquiries

Lindsay Clarkmead
SABIC
+34 648 246 318
lindsay.clarkmead@sabic.com

Kim Vermeer
Marketing Solutions NV
+31 164 317 026
kvermeer@marketing-solutions.com
 
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Netherlands
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+31 164 317 026
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